Advanced Hardware-in-the-Loop (HIL) Simulation Systems
Accelerate development, enhance safety, and validate embedded software with TMCS’s real-time HIL simulation platforms built on NI hardware and LabVIEW software.
Hardware-IN-LOOP (HIL) TESTING
Hardware-in-the-Loop (HIL) simulation enables engineers to test embedded controllers under realistic, real-time conditions without the risks and costs of physical testing. TMCS provides advanced HIL systems built on NI real-time platforms, modular I/O, and high-speed simulation tools delivering reliable, scalable, and safety-focused test environments for automotive, EV, and industrial applications.
Our HIL platforms integrate real-time processors, sensor emulators, battery/load simulators, signal conditioning, and fault insertion units into a closed-loop simulation environment. This allows engineers to evaluate how their embedded software interacts with simulated hardware inputs, without requiring a complete prototype or exposing equipment to hazardous scenarios.
TMCS collaborates closely with OEMs, Tier 1 suppliers, R&D labs, and system integrators to design custom HIL systems that accelerate development cycles, reduce field failures, and ensure compliance with global safety standards.
Whether you’re testing ECUs, EV powertrains, avionics, engine controllers, braking systems, or mission-critical embedded modules, our HIL platforms deliver the precision, fidelity, and flexibility required for modern intelligent systems.
Why HIL Testing is Essential
As embedded software becomes more complex, traditional testing approaches are no longer sufficient. HIL solves key industry challenges:
Real-Time Simulation of Real-World Conditions
Simulate vehicle dynamics, engine behavior, electrical loads, flight profiles, or medical device responses—instantly and safely.
Early Detection of Software Bugs
Catch system integration faults long before physical prototypes are available, reducing costs and project delays.
Improved Safety & Regulatory Compliance
Essential for safety-critical systems governed by:
ISO 26262 (Automotive)
DO-178C (Aerospace)
IEC 62304 / IEC 60601 (Medical Devices)
NATO & Defense QA standards
Advanced Solutions for Every Industry
Automotive

TMCS Caters to the automotive industry requirements with various tests like Hardware in Loop (HIL) Performance, EOL, Production and Embedded software tests, and Data Logging systems. Vehicle testing and validation….Read More
Aerospace Defense

With customizable off the shelf platforms and systems TMCS serves Aero defense sector with verification and validation systems , Modular Automated Test Equipment for R&D as well as production .Electromechanical set ups, control systems… Read More
Engineering Service Provider

Engineering service providers rely on test systems to deliver comprehensive testing and validation to their clients TMCS helps these companies for test fixture design, control panel engineering ,data acquisition and monitoring… Read More
Power Electronics

Using hardware platforms such as NI PXI, Compact DAQ we perform testing and validation for Motor drive , inverter etc., Design and Simulation, Power Quality Analysis and pc based data acquisition This includes measuring parameters such as voltage…. Read More
EV

Looking for Help With Hardware-in-loop (HIL) Services?
Feel free to reach out to us with any queries or inquiries for HIL Services: