ATE- Automated Test Equipment Services

In the dynamic world of automotive engineering, precision and efficiency are paramount to ensuring the safety and reliability of vehicles. As the complexity of automotive components and systems continues to increase, so does the demand for sophisticated testing methodologies. This is where Automated Test Equipment (ATE) steps in, revolutionizing the way automotive testing is conducted.

What is Automated Test Equipment?


Automated Test Equipment, commonly referred to as ATE, is a specialized technology used to perform a wide range of tests on automotive components and systems automatically. It streamlines the testing process by reducing manual intervention, improving accuracy, and increasing throughput. ATE is widely employed in automotive industries for functional testing, reliability testing, performance testing, and safety testing of various components such as electronic control units (ECUs), sensors, actuators, infotainment systems, and more.


An automated tester is a used for designing, developing, and implementing test sequences. relying on automated testers, automotive manufacturers can significantly reduce human errors, accelerate testing cycles, and ultimately bring products to market faster. Aerospace and defense lifesaving, mission-critical, electronics used in military aircraft, ships, ground vehicles, weaponry, missile launch, radar etc , the aerospace and defense sectors are major consumers of ATE.

Engineering Support

Panel lay Out, Documentation, Electrical Schematic, Point to point Diagrams, LabVIEW, NI hardware Integration team.

Mid range VFD Panel – CE marked VFD panel with MCCB, Control relays, Panel Cooling fans, Input output terminals for supply.
DAQ Control Panel – DAQ panel provides sequential operation based on input from sensors placed in process. Reduced noise interference due to professionally designed layout.
Power Panel – Panel is provided with incoming protection by MCCB. Panel cooling FAN.
HMI Panel – HMI provided operation as well as display of process parameters.
Network Panel – Set of panels controlling a process including enclosure for Power components, Multiple controllers and Indicators.
PC Panel – Compact design provides interference free operation of the process. The height and layout of the panel is designed considering the ease of operation for the operator.


Advantages of Automated Test Systems in Automotive Industry 

Enhanced Accuracy: Automated Test Systems offer a high degree of accuracy and repeatability, ensuring consistent and reliable test results. This is especially critical when testing safety-critical components, where precision can make the difference between life and death.

Increased Throughput: ATE enables the simultaneous testing of multiple units, significantly increasing testing throughput compared to manual testing methods. This leads to faster production cycles and quicker response times to meet market demands.

Cost and Time Efficiency: Despite the initial investment, ATE proves to be cost-effective in the long run. The reduction in labor costs, minimized human error, and accelerated testing cycles translate into substantial savings for automotive manufacturers.

Flexibility and Adaptability: Automated Test Systems can be easily adapted to accommodate changes in testing requirements, making them ideal for agile development environments. Test scripts can be updated and modified swiftly, keeping up with evolving automotive technologies.

National Instruments (NI)  has advanced hardware and software solutions for Automated Test Systems for  various industries, including automotive, Aero space and defense . NI offers a wide range of modular instruments, data acquisition devices, and test management software that seamlessly integrate into ATE setups. Their hardware platforms, such as PXI (PCI e s for Instrumentation) and Compact RIO, provide high-performance computing capabilities, signal conditioning, and real-time data processing

Rapid test developments possible with

Shock Absorber Test System: An Automated Damping Force Tester calculates the compression and tension values of a Shock Absorber. It plots an online graph and generates a final result based on the tolerance band set by the user.
Universal Testing Machine (UTM): This machine is used to check tensile strength, elasticity, modulus of elasticity of specific material like spring, plastic, wooden plank, etc