Modular architecture · Automated PCB testing · Software-guided diagnostics · LabVIEW-based platform · Multiple test method support · Scalable configuration
The Modular Automated Test Equipment (ATE) platform is designed to simplify PCB fault diagnostics and improve operational efficiency. The solution integrates off-the-shelf measurement hardware with LabVIEW-based software for automated test execution and guided fault detection.
The system supports in-circuit testing and JTAG boundary scan methods, enabling comprehensive PCB testing and validation.
Scalable configuration supporting various PCB types and testing requirements.
Reliable off-the-shelf test equipment for flexible deployment.
Automated test platform for test execution and diagnostics.
Guided diagnostics for faster troubleshooting and fault identification.
Supports multiple PCB testing approaches.
Quick reconfiguration for different PCB variants and evolving testing requirements.
Test Techniques | Diagnostics & Traceability |
In-circuit test — detects component-level faults on PCB assemblies | Fault detection — identifies open, short, and component failures |
JTAG boundary scan — verifies connectivity and device functionality | Automated diagnostics — software-guided fault identification |
Functional testing — validates circuit performance and operation | Data logging — records test results for traceability |
Signal measurement — monitors voltage and signal integrity | System validation — confirms overall PCB functionality |
TMCS delivered a modular COTS-based Automated Test Equipment solution that combines measurement hardware, LabVIEW software, in-circuit testing, and JTAG boundary scan techniques to simplify PCB diagnostics and improve testing efficiency.
A scalable, software-driven approach to PCB diagnostics that reduces dependency, improves accuracy, and accelerates testing cycles.
TMCS Modular Automated Test Equipment (ATE) offers flexible, scalable solutions for PCB and electronic system testing across automotive, aerospace, and industrial applications. Built on NI PXI and LabVIEW platforms, it enables high-speed diagnostics, multi-variant testing, and seamless integration, reducing testing time, improving accuracy, and supporting field- and lab-level deployment.
Maintenance and testing teams often face significant hurdles when diagnosing PCB faults. Traditional black-box ATE systems offer minimal user interaction, making it difficult for operators to interpret results. Diverse PCB functionalities require different testing methods, increasing complexity and setup time. Complex test terminologies and procedures pose a steep learning curve for technicians, while multiple ATE systems are often needed to cover all test requirements. High dependency on external suppliers and OEMs further limits flexibility, increases downtime, and drives up maintenance costs, making efficient, accurate, and scalable PCB fault diagnosis a persistent challenge for production and field-level teams.
The TMCS Modular ATE platform overcomes traditional PCB testing challenges by combining flexibility, reliability, and usability. Built on a COTS-based architecture, it uses commercially available components for easy maintenance and long-term support. Its all-in-one testing approach supports JTAG, Signature Analysis, RF, Flying Probe, ICFT, and OCFT methods. The modular design enables flexible expansion for multiple PCB types and test techniques. A LabVIEW-based user interface guides operators through fault identification, simplifying diagnostics, reducing errors, and improving throughput across production and field-level testing environments.
The TMCS Modular ATE distinguishes itself with a flexible, modular design that supports diverse test configurations and PCB variants on a single platform. Its all-in-one testing capability covers JTAG, Signature Analysis, RF, Flying Probe, ICFT, and OCFT, reducing the need for multiple systems. The LabVIEW-based intuitive interface guides operators through fault identification, while easy hardware replacement minimizes downtime. Multi-variant PCB support and a streamlined diagnostics process ensure efficient, accurate, and scalable testing across production lines, labs, and field-level environments.
The TMCS Modular ATE is ideal for a wide range of PCB testing applications across industrial, automotive, and aerospace sectors. It enables fault diagnostics across multiple PCB variants, ensuring accurate identification of defects. The system supports preliminary and advanced testing in R&D labs, as well as production-level PCB validation before deployment. Seamless integration with existing ATE and modular test setups allows maintenance and testing teams to expand capabilities, improve throughput, and reduce dependency on multiple test systems, making it a versatile, scalable solution for complex electronics testing environments.
Maintenance and testing teams often encounter:
Our modular ATE platform addresses these challenges with:
High-speed data acquisition and signal measurement
Seamless integration with LabVIEW for automated testing
Long-term maintainability with easy module replacement
Scalable and customizable architecture for evolving testing needs
Quick reconfiguration for different PCB variants and evolving testing requirements.
Faster troubleshooting through guided diagnostics instead of manual interpretation.
In-circuit testing, JTAG boundary scan, and functional testing combined instead of run on separate machines.
COTS-based architecture reduces reliance on complex, proprietary external tools.
Automated test execution and diagnostics through a proven, industry-standard platform.
Designed to reduce the specialized training typically required to operate black-box testing systems.
Learn how TMCS can help improve PCB fault diagnosis, testing efficiency, and validation capabilities through modular automated testing solutions.
AR Bhat Bhavan, MCCIA Building, Tilak Road, Pune – 411002, Maharashtra, India.
Unit 1: Shed No. 4, Satyam Industrial Estate, Survey No. 25, Mahadev Nagar, Nanded Gaon, Singhagad Road, Pune – 411041
Toli Chowki, Hyderabad, Telangana, India – 500008
Phone +91 20 67636001
Email: sales@tmcs.in
