| SPECIFICATIONS / FEATURES |
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High-cycle automated endurance testing for gearboxes
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Accurate measurement of input/output RPM, torque, and power
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Configurable number of cycles per gearbox
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Real-time monitoring of temperatures and operational parameters
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Modular and scalable design for different gearbox variants
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The testing process ensures the long-term reliability and functional accuracy of automotive gearboxes
under repeated operational cycles. It involves simultaneous monitoring of multiple performance parameters,
including input and output power, RPM and temperature. Additionally, the system detects leakage, verifies
proper oil filling and validates transmission performance under high-cycle endurance conditions to
guarantee durability and consistent operation.
TMCS developed an End-of-Line (EOL) Gearbox Test Bench with an integrated DAQ system capable of executing automated endurance tests. The gearbox is actuated via a motor-driven shifter, with the motion path taught once and repeated for up to 100,000+ cycles. The system captures critical operational data during each cycle to assess performance and durability.
| TEST TYPE | DESCRIPTION / PARAMETERS MONITORED |
|---|---|
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Oil Filling Verification
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Ensures correct oil level and filling accuracy in the system.
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Leakage Testing
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Detects and validates any potential oil or fluid leaks.
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Transmission Functionality Testing
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Ensures smooth and reliable transmission performance.
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Input/Output RPM & Power Measurement
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Measures input/output shaft rotation speed and power levels.
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Gear Ratio Verification
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Confirms signal accuracy and sensor calibration integrity.
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AR Bhat Bhavan, MCCIA Building, Tilak Road, Pune – 411002, Maharashtra, India.
Unit 1: Shed No. 4, Satyam Industrial Estate, Survey No. 25, Mahadev Nagar, Nanded Gaon, Singhagad Road, Pune – 411041
Toli Chowki, Hyderabad, Telangana, India – 500008
Phone +91 20 67636001
Email: sales@tmcs.in
