| SPECIFICATIONS / FEATURES |
|---|
|
Variable input speed settings for versatile testing
|
|
High-precision torque transducers and encoders
|
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Accurate oil filling and drainage system (forced or gravity)
|
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Hydraulic actuation of internal brakes
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Adaptable for multiple axle types and variants
|
Automotive manufacturers require precise and reliable testing of rear axles for passenger, commercial and heavy vehicles to ensure performance, safety and quality on the production line. Challenges included handling multiple axle variants, accurately measuring torque and RPM and integrating oil dispensing and braking systems for comprehensive validation.
TMCS delivered a customized E-Axle Test Rig equipped with advanced measurement and control systems. The solution integrates NI hardware for signal conditioning and acquisition, LabVIEW for application software development, PLC control, and MySQL database for test data management. The rig is designed for adaptability across axle types and variants, with precise torque measurement, braking and oil management
systems.
| TEST TYPE | DESCRIPTION / PARAMETERS MONITORED |
|---|---|
|
RPM Measurement
|
Direction of rotation, torque
|
|
Braking Performance |
Pressure, torque, noise |
|
Differential Lock Test
|
Torque distribution, vibration
|
|
Gear Ratio Validation
|
Speed ratio accuracy, rotational direction
|
AR Bhat Bhavan, MCCIA Building, Tilak Road, Pune – 411002, Maharashtra, India.
Unit 1: Shed No. 4, Satyam Industrial Estate, Survey No. 25, Mahadev Nagar, Nanded Gaon, Singhagad Road, Pune – 411041
Toli Chowki, Hyderabad, Telangana, India – 500008
Phone +91 20 67636001
Email: sales@tmcs.in
